Mazak Ball Lock Guide

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JERGENS WORKHOLDING SOLUTIONS

PRE-ENGINEERED BALL LOCK ® MOUNTING SYSTEMS FOR MAZAK MACHINES

JERGENS INC. | 15700 S. Waterloo Road. Cleveland, OH 44110-3898 1.877.426.2504 | www.jergensinc.com | workholding@jergensinc.com

Table of Contents Ball Lock® Selection Guide How TO ......................................................................................................................... 3 - 4 Ball Lock® Mounting Systems Components ................................................................................................................. 5 Fixture Plates .......................................................................................................................................................... 6 - 7 Ball Lock® Base Vises ....................................................................................................................................................... 8

Mazak Models ......................................................................................................................................................... 9 - 60

Nexus 410A.................................................................................................................................................. 9 - 14

Nexus 410B ................................................................................................................................................. 15 - 25

Nexus 510C ................................................................................................................................................ 26 - 41

FJV - 200 .................................................................................................................................................... 42 - 48

FJV - 250 .................................................................................................................................................... 49 - 60

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Subplate & Mounting Hardware Order Form...................................................................................................... 61 - 62

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Ball-Lock Selection Guide

How To Use This Guide 1. Review the “How the Ball-Lock Mounting System works” section for an overview of the system and components. 2. Select a specific Machine tool model and subplate. a. The opening machine model page includes the machine table specifications used for that machine. b. The following page/pages contain specific subplates designed for that machine model and table specifications. c. Each subplate page lists the color coded fixture plate that will fit the subplate. Each machine may have one or more subplate/fixture plate combinations. d. Use the “fixture plate examples” contained in the guide to help select a fixture plate for typical applications. Fixture plate s are color coded to assist in using the example when selecting it for a specific machine. 3. Use the “Subplate and Quote Form” to assist in selecting the required subplate mounting components. a. This form lists the required mounting hardware for each subplate you select. b. You can fill in the number of subplates into the form for reference. c. The mounting hardware listed is for one subplate. When requesting a quote or ordering more than one subplate, the total components required must be increased accordingly. 4. Use the “Fixture Plate and Vise Quote Form” to assist in selecting the required fixture plates and Ball lock shanks required for mounting. a. This form lists the ball lock shanks, part number and quantity required for each fixture plate selected. As always, please do not hesitate to contact Jergens Workholding Solutions for engineering assistance.

Mul ti -Axis Catalog

Ball Lock® Brochure

Workholding Solu ti ons Catalog

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How the Ball Lock® Mounting System Works

BALL LOCK® BASE VISES OR FIXTURE

BALL LOCK® SHANKS

SOCKET HEAD CAP SCREWS

SUBPLATE

SINE FIXTURE KEYS

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MACHINE TABLE

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T-SLOT NUTS

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MACHINE TABLES - come in various sizes, t-slot sizes, number of t-slots and also drilled & tapped configurations.

SUBPLATES - can be made to suit your needs in addressing your manufacturing quick-change requirements. SINE FIXTURE KEYS - are used to align the subplate to a t-slotted table during the installation of the subplate to your machine table. T-SLOT NUTS - are used in the fastening of the subplate to the machine table. SOCKET HEAD CAP SCREW’S - are installed thru the subplate and into the t-slot nots to lock down the subplate to the machine table. BALL LOCK® BASE VISES OR FIXTURE PLATES - allow you to change out your vises or fixture in minutes within +/-.0005 repeatability versus hours of set-up and indicating in the vise or fixture. BALL LOCK® SHANKS - are used to locate and lock the vises or fixtures to the receiver bushings installed in the subplate with 2-1/2 turns to lock or release with low torque and high clamping forces.

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FIXTURE PLATES

Shown below are color coded Fixture Plates to assist in determining the various subplate options to best suit your manufacturing quick change requirements.

28711(ALUM)/28811(STEEL)

28713(ALUM)/28813(STEEL)

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28715(ALUM)/28815(STEEL)

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28801(STEEL)

28719(ALUM)/28819(STEEL)

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FIXTURE PLATES

Shown below are color coded Fixture Plates to assist in determining the various subplate options to best suit your manufacturing quick change requirements.

28727(ALUM)/28827(STEEL)

28745(ALUM)/28845(STEEL)

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28705(ALUM)/28805(STEEL)

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28706(ALUM)/28806(STEEL)

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BALL LOCK® BASE VISES- shown below are color coded Vises to assist in determining the various subplate options to best suit your manufacturing quick change requirements.

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49405(4” VISE BALL LOCK® BASE)

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49406(6” VISE BALL LOCK® BASE)

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NEXUS 410A

NEXUS 410A

Table Specifications • Table Travel (X, Y, Z): 22.0” x 16.1” x 20.08” • Table Dimensions (L x W): 35.43” x 16.14” • Maximum Weight on Table: 1100 lbs • T-Slot Width: .709” (18mm) • T-Slot Center Distance: 4.921” (125mm)

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NEXUS 410A

VCN410A-001

35.4 X 16.1 X 1.125

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☐ 28711 Aluminum ☐ 28811 Steel

☐ 28713 Aluminum ☐ 28813 Steel

☐ 28715 Aluminum ☐ 28815 Steel

☐ 28801 Steel

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NEXUS 410A

VCN410A-002

35.4 X 16.1 X 1.125

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☐ VCN410A-002

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☐ 28705 Aluminum

☐ 28805 Steel

☐ 28713 Aluminum

☐ 28813 Steel

☐ 28715 Aluminum

☐ 28815 Steel

☐ 28801 Steel

☐ 49405 4” Vise Ball Lock® Base

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877.426.2504 / workholding@jergensinc.com

NEXUS 410A

VCN410A-003

35.4 X 16.1 X 1.125

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☐ VCN410A-003

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☐ 28706 Aluminum ☐ 28806 Steel

☐ 28713 Aluminum ☐ 28813 Steel

☐ 28715 Aluminum ☐ 28815 Steel

☐ 28801 Steel

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NEXUS 410A

VCN410A-004

35.4 X 16.1 X 1.125

☐ VCN410A-004

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☐ 28706 Aluminum

☐ 28806 Steel

☐ 28713 Aluminum ☐ 28813 Steel

☐ 28715 Aluminum

☐ 28815 Steel

☐ 28719 Aluminum ☐ 28819 Steel

☐ 28801 Steel

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NEXUS 410A

VCN410A-005

35.4 X 16.1 X 1.125

☐ VCN410A-005

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☐ 28706 Aluminum

☐ 28806 Steel

☐ 28713 Aluminum

☐ 28813 Steel

☐ 28715 Aluminum

☐ 28815 Steel

☐ 28719 Aluminum

☐ 28819 Steel

☐ 28801 Steel

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877.426.2504 / workholding@jergensinc.com

NEXUS 410B

NEXUS 410B

Table Specifications

• Table Travel (X, Y, Z): 30.0” x 16.1” x 20.08” • Table Dimensions (L x W): 43.3” x 16.1” • Maximum Weight on Table: 1540 lbs • T-Slot Width: .709” (18mm) • T-Slot Center Distance: 4.921” (125mm)

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NEXUS 410B

VCN410B-001

43.3 X 16.1 X 1.125

☐ VCN410B-001

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☐ 28711 Aluminum ☐ 28811 Steel

☐ 28713 Aluminum

☐ 28813 Steel

☐ 28715 Aluminum ☐ 28815 Steel

☐ 28719 Aluminum

☐ 28819 Steel

☐ 28801 Steel

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NEXUS 410B

VCN410B-002

43.3 X 16.1 X 1.125

☐ VCN410B-002

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☐ 28711 Aluminum ☐ 28811 Steel

☐ 28713 Aluminum ☐ 28813 Steel

☐ 28715 Aluminum ☐ 28815 Steel

☐ 28719 Aluminum ☐ 28819 Steel

☐ 28801 Steel

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NEXUS 410B

VCN410B-003

43.3 X 16.1 X 1.125

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☐ VCN410B-003

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☐ 28705 Aluminum ☐ 28805 Steel

☐ 28711 Aluminum ☐ 28811 Steel

☐ 28713 Aluminum ☐ 28813 Steel

☐ 28715 Aluminum ☐ 28815 Steel

☐ 28801 Steel

☐ 49405 4” Vise Ball Lock® Base

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NEXUS 410B

VCN410B-004

43.3 X 16.1 X 1.125

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☐ VCN410B-004

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☐ 28705 Aluminum ☐ 28805 Steel

☐ 28711 Aluminum ☐ 28811 Steel

☐ 28713 Aluminum ☐ 28813 Steel

☐ 28715 Aluminum ☐ 28815 Steel

☐ 28801 Steel

☐ 49405 4” Vise Ball Lock® Base

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877.426.2504 / workholding@jergensinc.com

NEXUS 410B

VCN410B-005

43.3 X 16.1 X 1.125

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☐ VCN410B-005

☐ 28706 Aluminum ☐ 28806 Steel

☐ 28719 Aluminum ☐ 28819 Steel

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NEXUS 410B

VCN410B-006

43.3 X 16.1 X 1.125

☐ VCN410B-006

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☐ 28706 Aluminum ☐ 28806 Steel

☐ 28713 Aluminum

☐ 28813 Steel

☐ 28715 Aluminum ☐ 28815 Steel

☐ 28719 Aluminum

☐ 28819 Steel

☐ 28801 Steel

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NEXUS 410B

VCN410B-007

43.3 X 16.1 X 1.125

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☐ 28706 Aluminum ☐ 28806 Steel

☐ 28713 Aluminum

☐ 28813 Steel

☐ 28715 Aluminum ☐ 28815 Steel

☐ 28719 Aluminum

☐ 28819 Steel

☐ 28801 Steel

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NEXUS 410B

VCN410B-008

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☐ VCN410B-008

☐ 28706 Aluminum ☐ 28806 Steel

☐ 28719 Aluminum ☐ 28819 Steel

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NEXUS 410B

VCN410B-009

43.3 X 16.1 X 1.125

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☐ VCN410B-009

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☐ 28706 Aluminum ☐ 28806 Steel

☐ 28713 Aluminum

☐ 28813 Steel

☐ 28715 Aluminum ☐ 28815 Steel

☐ 28719 Aluminum

☐ 28819 Steel

☐ 28801 Steel

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NEXUS 410B

VCN410B-010

43.3 X 16.1 X 1.125

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☐ 28706 Aluminum ☐ 28806 Steel

☐ 28713 Aluminum

☐ 28813 Steel

☐ 28715 Aluminum ☐ 28815 Steel

☐ 28719 Aluminum

☐ 28819 Steel

☐ 28801 Steel

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877.426.2504 / workholding@jergensinc.com

NEXUS 510C

NEXUS 510C

Table Specifications • Table Travel (X, Y, Z): 41.3” x 20” x 20” • Table Dimensions (L x W): 51.18” x 21.65” • Maximum Weight on Table: 2640 lbs • T-Slot Width: .709” (18mm) • T-Slot Center Distance: 3.937” (100mm)

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NEXUS 510C

VCN510C-001

51.1 X 21.6 X 1.25

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☐ VCN510C-001

☐ 28727 Aluminum ☐ 28827 Steel

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NEXUS 510C

VCN510C-002

51.1 X 21.6 X 1.25

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☐ VCN510C-002

☐ 28727 Aluminum ☐ 28827 Steel

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NEXUS 510C

VCN510C-003

51.1 X 21.6 X 1.25

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☐ VCN510C-003

☐ 28745 Aluminum

☐ 28845 Steel

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NEXUS 510C

VCN510C-004

51.1 X 21.6 X 1.25

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☐ VCN510C-004

☐ 28745 Aluminum ☐ 28845 Steel

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NEXUS 510C

VCN510C-005

51.1 X 21.6 X 1.25

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☐ 28711 Aluminum ☐ 28811 Steel

☐ 28713 Aluminum ☐ 28813 Steel

☐ 28715 Aluminum ☐ 28815 Steel

☐ 28801 Steel

☐ 28727 Aluminum

☐ 28827 Steel

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NEXUS 510C

VCN510C-006

51.1 X 21.6 X 1.25

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☐ 28706 Aluminum

☐ 28806 Steel

☐ 28719 Aluminum

☐ 28819 Steel

☐ 28727 Aluminum ☐ 28827 Steel

☐ 49406 6” Vise Ball Lock® Base

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NEXUS 510C

VCN510C-007

51.1 X 21.6 X 1.25

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☐ 28706 Aluminum ☐ 28806 Steel

☐ 28719 Aluminum

☐ 28819 Steel

☐ 28727 Aluminum ☐ 28827 Steel

☐ 49406 6” Vise Ball Lock® Base

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877.426.2504 / workholding@jergensinc.com

NEXUS 510C

VCN510C-008

51.1 X 21.6 X 1.25

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☐ 28706 Aluminum ☐ 28806 Steel

☐ 28713 Aluminum

☐ 28813 Steel

☐ 28715 Aluminum ☐ 28815 Steel

☐ 28719 Aluminum

☐ 28819 Steel

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NEXUS 510C

VCN510C-008 (CONTINUED)

51.1 X 21.6 X 1.25

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☐ VCN510C-008

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☐ 28801 Steel

☐ 28727 Aluminum

☐ 28827 Steel

☐ 49406 6” Vise Ball Lock® Base

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NEXUS 510C

VCN510C-009

51.1 X 21.6 X 1.25

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☐ VCN510C-009

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☐ 28706 Aluminum ☐ 28806 Steel

☐ 28713 Aluminum

☐ 28813 Steel

☐ 28715 Aluminum ☐ 28815 Steel

☐ 28719 Aluminum ☐ 28819 Steel

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NEXUS 510C

VCN510C-009 (CONTINUED)

51.1 X 21.6 X 1.25

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☐ VCN510C-009

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☐ 28801 Steel

☐ 28727 Aluminum ☐ 28827 Steel

☐ 49406 6” Vise Ball Lock® Base

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NEXUS 510C

VCN510C-010

51.1 X 21.6 X 1.25

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☐ 28705 Aluminum ☐ 28805 Steel

☐ 28713 Aluminum

☐ 28813 Steel

☐ 28715 Aluminum ☐ 28815 Steel

☐ 28801 Steel

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NEXUS 510C

VCN510C-010 (CONTINUED)

51.1 X 21.6 X 1.25

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☐ VCN510C-010

☐ 28727 Aluminum

☐ 28827 Steel

☐ 49405 4” Vise Ball Lock® Base

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NEXUS 510C

VCN510C-011

51.1 X 21.6 X 1.25

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☐ VCN510C-011

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☐ 28705 Aluminum ☐ 28805 Steel

☐ 28713 Aluminum

☐ 28813 Steel

☐ 28715 Aluminum ☐ 28815 Steel

☐ 28801 Steel

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NEXUS 510C

VCN510C-011 (Continued)

51.1 X 21.6 X 1.25

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☐ VCN510C-010

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☐ 28727 Aluminum

☐ 28827 Steel

☐ 49405 4” Vise Ball Lock® Base

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FJV-200

FJV-200

Table Specifications

• Table Travel (X, Y, Z): 22.05” x 16.14” x 16.14” • Table Dimensions (L x W): 31.50” x 18.11” • Maximum Weight on Table: 770 lbs • T-Slot Width: .709” (18mm) • T-Slot Center Distance: 4.921” (125mm)

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877.426.2504 / workholding@jergensinc.com

FJV-200

FJV200-001

31.5 X 18 X 1.125

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p

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☐ FJV200-001

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4

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1

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0

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2

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,

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☐ 28711 Aluminum

☐ 28811 Steel

☐ 28713 Aluminum

☐ 28813 Steel

☐ 28715 Aluminum

☐ 28815 Steel

☐ 28801 Steel

43

877.426.2504 / workholding@jergensinc.com

FJV-200

FJV200-002

31.5 X 18 X 1.125

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p

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☐ FJV200-002

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4

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0

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2

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☐ 28705 Aluminum ☐ 28805 Steel

☐ 28713 Aluminum

☐ 28813 Steel

☐ 28715 Aluminum ☐ 28815 Steel

☐ 28801 Steel

44

877.426.2504 / workholding@jergensinc.com

FJV-200

FJV200-002 (CONTINUED)

31.5 X 18 X 1.125

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☐ FJV200-002

☐ 49405 4” Vise Ball Lock® Base

45

877.426.2504 / workholding@jergensinc.com

FJV-200

FJV200-003

31.5 X 18 X 1.125

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☐ FJV200-003

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☐ 28706 Aluminum ☐ 28806 Steel

☐ 28713 Aluminum ☐ 28813 Steel

☐ 28715 Aluminum ☐ 28815 Steel

☐ 28801 Steel

46

877.426.2504 / workholding@jergensinc.com

FJV-200

FJV200-004

31.5 X 18 X 1.125

☐ FJV200-004

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©

J e

4

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1

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0

n

2

s

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☐ 28706 Aluminum ☐ 28806 Steel

☐ 28713 Aluminum ☐ 28813 Steel

I

n

☐ 28715 Aluminum ☐ 28815 Steel

☐ 28719 Aluminum ☐ 28819 Steel

☐ 28801 Steel

47

877.426.2504 / workholding@jergensinc.com

FJV-200

FJV200-005

31.5 X 18 X 1.125

☐ FJV200-005

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4

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1

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☐ 28706 Aluminum ☐ 28806 Steel

☐ 28713 Aluminum ☐ 28813 Steel

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.

,

c

I

n

☐ 28715 Aluminum ☐ 28815 Steel

☐ 28719 Aluminum ☐ 28819 Steel

☐ 28801 Steel

48

877.426.2504 / workholding@jergensinc.com

FJV-250

FJV - 250

Table Specifications • Table Travel (X, Y, Z): 40.16” x 20.08” x 18.11” • Table Dimensions (L x W): 47.24” x 21.65” • Maximum Weight on Table: 2640 lbs • T-Slot Width: .709” (18mm) • T-Slot Center Distance: 3.937” (100mm)

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49

877.426.2504 / workholding@jergensinc.com

FJV-250

FJV250-001

47.2 X 21.6 X 1.25

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☐ FJV250-001

☐ 28727 Aluminum ☐ 28827 Steel

50

877.426.2504 / workholding@jergensinc.com

FJV-250

FJV250-002

47.2 X 21.6 X 1.25

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☐ FJV250-002

☐ 28727 Aluminum ☐ 28827 Steel

51

877.426.2504 / workholding@jergensinc.com

FJV-250

FJV250-003

47.2 X 21.6 X 1.25

☐ FJV250-003

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☐ 28711 Aluminum ☐ 28811 Steel

☐ 28713 Aluminum ☐ 28813 Steel

☐ 28715 Aluminum ☐ 28815 Steel

☐ 28801 Steel

☐ 28727 Aluminum ☐ 28827 Steel

52

877.426.2504 / workholding@jergensinc.com

FJV-250

FJV250-004

47.2 X 21.6 X 1.25

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☐ FJV250-004

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0

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☐ 28706 Aluminum ☐ 28806 Steel

☐ 28719 Aluminum

☐ 28819 Steel

☐ 28727 Aluminum ☐ 28827 Steel

☐ 49406 6” Vise Ball Lock® Base

53

877.426.2504 / workholding@jergensinc.com

FJV-250

FJV250-005

47.2 X 21.6 X 1.25

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☐ FJV250-005

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©

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0

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2

s

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☐ 28706 Aluminum ☐ 28806 Steel

☐ 28719 Aluminum

☐ 28819 Steel

☐ 28727 Aluminum ☐ 28827 Steel

☐ 49406 6” Vise Ball Lock® Base

54

877.426.2504 / workholding@jergensinc.com

FJV-250

FJV250-006

47.2 X 21.6 X 1.25

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☐ FJV250-006

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©

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0

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2

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☐ 28706 Aluminum ☐ 28806 Steel

☐ 28713 Aluminum

☐ 28813 Steel

☐ 28715 Aluminum ☐ 28815 Steel

☐ 28801 Steel

55

877.426.2504 / workholding@jergensinc.com

FJV-250

FJV250-006 (CONTINUED)

47.2 X 21.6 X 1.25

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☐ FJV250-006

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☐ 28719 Aluminum ☐ 28819 Steel

☐ 28727 Aluminum

☐ 28827 Steel

☐ 49406 6” Vise Ball Lock® Base

56

877.426.2504 / workholding@jergensinc.com

FJV-250

FJV250-007

47.2 X 21.6 X 1.25

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☐ FJV250-007

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0

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2

s

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☐ 28706 Aluminum ☐ 28806 Steel

☐ 28713 Aluminum

☐ 28813 Steel

☐ 28715 Aluminum ☐ 28815 Steel

☐ 28801 Steel

57

877.426.2504 / workholding@jergensinc.com

FJV-250

FJV250-007 (CONTINUED)

47.2 X 21.6 X 1.25

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☐ FJV250-007

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☐ 28719 Aluminum ☐ 28819 Steel

☐ 28727 Aluminum ☐ 28827 Steel

☐ 49406 6” Vise Ball Lock® Base

58

877.426.2504 / workholding@jergensinc.com

FJV-250

FJV250-008

47.2 X 21.6 X 1.25

☐ FJV250-008

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e s , I ☐ 28713 Aluminum n c . 2 0 n

☐ 28705 Aluminum ☐ 28805 Steel

☐ 28813 Steel

☐ 28715 Aluminum ☐ 28815 Steel

☐ 28801 Steel

☐ 28727 Aluminum ☐ 28827 Steel

☐ 49405 4” Vise Ball Lock® Base

59

877.426.2504 / workholding@jergensinc.com

FJV-250

FJV250-009

47.2 X 21.6 X 1.25

☐ FJ V250-009

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☐ 28705 Aluminum ☐ 28805 Steel

☐ 28713 Aluminum ☐ 28813 Steel

☐ 28715 Aluminum ☐ 28815 Steel

☐ 28801 Steel

☐ 28727 Aluminum ☐ 28827 Steel

☐ 49405 4” Vise Ball Lock® Base

60

877.426.2504 / workholding@jergensinc.com

Subplate & Mounting Hardware Components required per Subplate

SUBPLATE P/N

QTY

T-NUT P/N QTY

SINE-KEY P/N

QTY

SHCS

QTY

t 39532 39532 39532 39532 39532 39532 39532 39532 39532 39532 39532 39532 39532 39532 39532 39532 39532 39532 39532 39532 39532 39532 39532 39532 39532 39532 39532 39532 39532 39532 39532 39532 39532 39532 39532 39532 39532 39532 39532 39532

VCN410A-001 VCN410A-002 VCN410A-003 VCN410A-004 VCN410A-005 VCN410B-001 VCN410B-002 VCN410B-003 VCN410B-004 VCN410B-005 VCN410B-006 VCN410B-007 VCN410B-008 VCN410B-009 VCN410B-010 VCN510C-001 VCN510C-002 VCN510C-003 VCN510C-004 VCN510C-005 VCN510C-006 VCN510C-007 VCN510C-008 VCN510C-009 VCN510C-010 VCN510C-011 FJV200-001 FJV200-002 FJV200-003 FJV200-004 FJV200-005 FJV250-001 FJV250-002 FJV250-003 FJV250-004 FJV250-005 FJV250-006

© 43378 43378 43378 43378 43378 43378 43378 43378 43378 43378 43378 43378 43378 43378 43378 43378 43378 43378 43378 43378 43378 43378 43378 43378 43378 43378 43378 43378 43378 43378 43378 43378 43378 43378 43378 43378 43378 43378 43378 43378

10 10 10 10 10 10 10 10 10 10 10 12 16 16 16 16 17 17 17 17 17 8

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

771694 771694 771694 771694 771694 770182 770182 770182 770182 770182 770182 770182 770182 770182 770182 770182 770182 770182 770182 770182 770182 770182 770182 770182 770182 770182 771694 771694 771694 771694 771694 770182 770182 770182 770182 770182 770182 770182 770182 770182

10 10 10 10 10 10 10 10 10 10 10 12 12 12 16 16 16 16 16 17 17 17 17 17 17 8

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, 16 17

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8 8 8 8 8

8 8 8 8 8

12 12 12 12 12 12 12 12 12

12 12 12 12 12 12 12 12 12

FJV250-007 FJV250-008 FJV250-009

61

877.426.2504 / workholding@jergensinc.com

FIXTURE PLATE

FIXTURE PLATE

BALL-LOCK QTY OF SHANKS

ALUMINUM

ORDER

STEEL

ORDER

SHANKS PART NO

REQUIRED PER FIXTURE PLATE

ORDER

PART NO

QTY

PART NO

QTY

QTY

28801 28805 28806 28811 28813 28815 28819 28827 28845

49602 49601 49601 49601 49601 49601 49601 49612 49612

4 3 3 4 4 4 4 4 4

28705 28706 28711 28713 28715 28719 28727 28745

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BALL-LOCK BASE VISE

© BASE VISE BALL-LOCK

BALL-LOCK QTY OF SHANKS

ORDER

ORDER

REQUIRED PER FIXTURE PLATE

ORDER

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4"

QTY

6"

QTY

QTY

4

r g

1

49405

49406

49601

3

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0

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2

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,

c

I

n

62

877.426.2504 / workholding@jergensinc.com

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